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S2 · Steam

Steam Efficiency &Trap Management

Ultrasonic · Thermography · Energy loss · Payback

A steam trap that has failed open wastes fuel quietly, every hour it runs. We find it, convert the loss into an annual fuel cost for your plant, and rank the fix by payback.

As perIS 15680
ScopeFixed-scope and fixed-price, quoted in writing before work begins
ReportMeasured values, what the condition is costing you, prioritised actions
IndependentNo spares to sell, no machine builder to represent
SCROLL
01 · Scope of work

What we deliver.

Every engagement ends in a clear, documented deliverable — measured and actionable, not just observations.

01

Every trap surveyed

Ultrasonic and thermal survey — passing, blocked, blowing through or healthy.

02

Loss quantified

Steam loss in kg/hr, converted to annual fuel cost, trap by trap.

03

Tagged trap register

Condition, replacement priority and payback period for each trap.

04

Insulation advisory

Bare and damaged lagging noted on the same visit.

05

Condensate recovery

Where condensate is being lost, and what returning it is worth.

06

Loss statement

In rupees per year, for the whole system.

02 · Approach

How the work is done.

Recognised methods, applied machine by machine and premises by premises — and a written output you keep.

A

Methods

  • Ultrasonic trap testing
  • Infrared thermography
  • Steam loss in kg/hr
  • Annual fuel-cost conversion
  • Payback ranking
Configurations
Trap surveyLoss statementInsulation advisoryCondensate recovery
B

What you receive

A tagged trap register and a loss statement in rupees per year, so the repair decision reaches management as a number, not an opinion.

The report is yours either way.
03 · Codes of practice

Checked against Indian Standards.

Testing, inspection and condition assessment carried out as per the relevant IS codes of practice.

IS 15680 : 2021Guidelines for selection of steam traps

Indian Standards are cited as the codes of practice the work is checked against. Which of them apply depends on your equipment and its duty.

04 · Fit

Who it serves.

Independent, fixed-scope and quoted in writing — for units that want condition measured, not guessed.

A

Who it's for

Any plant distributing steam — food and seafood processing, edible-oil refining, chemical and pharmaceutical units — especially where the trap population has not been surveyed in years.

B

The OMNIX difference

We do not sell spares and we do not represent a machine builder — there is no margin behind the recommendation. The engineer who assesses your machine is the one who signs the report.

05 · Process

Four steps. No lock-in.

From a free walkthrough to a written report you own — with no retainer and no minimum term.

STEP 01

Site call

A thirty-minute walkthrough at your plant, at no charge. If we cannot add anything, we say so.

STEP 02

Fixed-scope job

One survey or assessment at a price agreed in writing. No retainer, no lock-in, no minimum term.

STEP 03

Written report

Within five working days. Measured values, what the condition is costing you, prioritised actions.

STEP 04

You decide

Act in-house, hand it to your OEM, or bring us back. The report is yours either way.

06 · More in Engineering

Related services.

Other work in the engineering wing, delivered the same way.

Book a site walkthrough

No charge, no obligation.

Tell us your unit name, location and the equipment or premises concerned. A thirty-minute walkthrough at your plant — travel included within Visakhapatnam city limits, quoted in advance for outstation sites.

NDA signed on request before the first visit.