OMNIX
We work on the machines that stop your plant.
The independent second opinion on the machines that stop your plant.
Independent field engineering and safety services for rotating machinery, steam systems and fire protection — one-off survey or annual contract, fixed-scope and fixed-price, quoted in writing before work begins.
Independent
No spares to sell and no machine builder to represent. When we say a bearing is failing or a trap is passing, there is no margin behind the recommendation.
Measured
Condition is recorded as numbers against a baseline, and loss is converted into rupees — so the decision reaches management as a figure, not an opinion.
Accountable
One engineer from walkthrough to report. The person who assesses your machine or premises is the person who signs the findings.
Two departments. One engineer.
Mechanical reliability and fire safety usually sit with two departments and two contractors. OMNIX puts both under one engineer — the founder, who does the work personally.
Indranil Chakrabarty
Fifteen years in the Indian Navy's Engineering Branch, serving on board ships and submarines as Mechanical Team Lead and Fire Safety In-Charge (NBCD In-Charge), and retired as Chief Engineering Mechanic.
- Specialised Engineering Mechanic CourseNaval Engineering School, INS Shivaji
- B.Tech, Mechanical Engineering
- NEBOSH International General Certificate
- PG Diploma, Fire & Safety EngineeringNIFSE
- Diploma, Fire & Industrial SafetyAndhra University
- NBCD In-Charge (Fire Safety In-Charge)Indian Navy
- Advanced Industrial FirefightingIndian Navy
“Fifteen years ago, on watch aboard an Indian Navy ship, a steam leak broke out in the engine room at the same moment a motor caught fire. The two belonged to different departments. Both were mine to handle before the next watch took over.
A pump quietly overheating and a fire system nobody has checked in months are not two separate risks. They live on the same ship, a few metres apart, and they get found the same way — too late, by whoever is standing closest.
That split — mechanical reliability handled by one department, fire safety by another, neither one seeing the whole ship — never made sense to me. I founded OMNIX to close that gap: not two contractors handing off, not two reports that never reference each other, but one engineer responsible for both across the same plant.”
The engineer who assesses your machine is the one who signs the report.— Indranil Chakrabarty, Founder & Director
Equipment Health Monitoring & AMC
- Condition monitoring — vibration, temperature and performance trended against a baseline set on the first visit
- Centrifuges and separators — bowl, disc stack, drive, seals and separation quality, with overhaul supervision
- Annual maintenance contract — scheduled rounds, one machine register, agreed call-out response
- Failure investigation after seizure, carry-over or repeated tripping
A machine register with measured values and photographs, trend sheets against baseline, and a prioritised action list after every visit.
Steam Efficiency & Trap Management
- Ultrasonic and thermal survey of every trap — passing, blocked, blowing through or healthy
- Steam loss quantified in kg/hr and converted to annual fuel cost, trap by trap
- Tagged trap register with condition, replacement priority and payback period
- Insulation and condensate recovery advisory on the same visit
A tagged trap register and a loss statement in rupees per year, so the repair decision reaches management as a number, not an opinion.
Fire Safety Supervision & Preparedness
- Fire risk and gap assessment against the rules applicable to your occupancy
- Monthly fire safety supervisor retainer — inspections, registers, corrective tracking
- Mock drills, evacuation exercises and emergency response training
- Fire alarm and detection system AMC — testing, logging, fault rectification
- Permit-to-work system — hot work, height and confined space, built round your shift pattern with issuer training
A gap register against the applicable rules, with corrective actions, owners and target dates — kept inspection-ready through the year.
NDT Inspection & Integrity Testing
- Ultrasonic (UT) wall-thickness testing and corrosion mapping
- Magnetic-particle (MT) crack detection on welds and structures
- Dye-penetrant (PT) inspection for non-ferrous components
- Same-day on-site report with photographic evidence and fitness-for-service commentary
A same-day report with UT, MT and PT readings, photographs and a fitness-for-service note against minimum wall thickness.
Engineering Solutions.
Planned preventive, condition-based and predictive maintenance — condition measured, loss quantified, reported by an engineer with no spares to sell.
Equipment Health Monitoring
CBM · PdM · VIBRATION ANALYSIS · THERMOGRAPHYVibration evaluated as per IS/ISO 20816-3, with temperature and performance trended against a baseline set on the first visit — compressors, DG sets, gearboxes, HVAC and separators.
View details →Centrifuges & Separators
PPM · CBM · OVERHAUL · DISC-STACK · DECANTERBowl, disc stack, drive and seals assessed as per IS 4092, vibration as per IS/ISO 20816-3, with overhaul supervision on any make — marine and industrial alike.
View details →Annual Maintenance Contract
PPM · CBPM · MACHINE REGISTER · CALL-OUTScheduled rounds with vibration as per IS/ISO 20816-3 and centrifuges as per IS 4092, one machine register kept current, and an agreed call-out response.
View details →Failure Investigation
RCA · FMEA · 5-WHY · FAILURE MODEAfter a seizure, carry-over or repeated tripping — vibration per IS/ISO 20816-3, cracks per IS 3703 and IS 3658 — what failed, why, and what must change.
View details →Steam Efficiency & Trap Management
ULTRASONIC · THERMOGRAPHY · ENERGY LOSS · PAYBACKTrap survey as per IS 15680 — ultrasonic and thermal — with the loss converted into an annual fuel cost and replacements ranked by payback period.
View details →NDT Inspection & Integrity Testing
UT · MT · PT · SAME-DAY REPORTUT as per IS 4260, MT as per IS 3703, PT as per IS 3658 and weld inspection as per IS 822, with a fitness-for-service note against IS 2825.
View details →From planned preventive to predictive.
The maintenance strategies behind every engagement — chosen machine by machine, not applied by habit.
Calendar- and running-hour tasks, scheduled before the machine asks for them.
Intervene on measured condition — vibration readings judged against ISO 20816 severity zones — not on the calendar.
PPM intervals stretched or pulled in by what the condition trend actually shows.
Trends against a first-visit baseline that flag a failure before it stops the plant.
The right strategy for each machine, ranked by how critical it is to production.
5-Why and fishbone to the cause, not the symptom — so the fix holds.
How each machine can fail, what that failure costs, and what prevents it.
Tracked in the machine register, so reliability is a number you can manage.
Checked against Indian Standards.
Testing, inspection and condition assessment carried out as per the relevant IS codes of practice. Which of them apply depends on your equipment and its duty.
Safety Solutions.
Operational fire safety for units with systems already installed — FRA, HIRA, PTW and ERP, with CAPA-tracked, inspection-ready registers.
Fire Safety Gap Assessment
FRA · HIRA · IS 14489 AUDIT · CAPASafety audit as per IS 14489 — extinguishers per IS 2190, hydrants per IS 3844, alarm per IS 2189 — with a risk-rated gap register.
View details →Fire Safety Supervisor Retainer
MONTHLY INSPECTION · CAPA TRACKING · REGISTERSMonthly visits — extinguishers per IS 2190, hose reels per IS 3844, alarm panels per IS 2189 — with registers and CAPA kept current.
View details →Mock Drill & Staff Training
ERP · EVACUATION · MUSTER · FLOOR WARDENEvacuation drills and emergency response training, with extinguisher practice per IS 2190 and a drill record that files.
View details →Fire Alarm & Detection AMC
PPM · ITM · IS 2189 · CAUSE & EFFECTAlarm and detection maintenance as per IS 2189, with hydrants per IS 3844 and sprinklers per IS 15105 checked on the same visit.
View details →Permit-to-Work System
PTW · JSA · HOT WORK · CONFINED SPACEPermits for hot work, height and confined space, built round your shifts, with signs and tags per IS 9457 and issuer training.
View details →Fire Safety Compliance Support
GAP CLOSE-OUT · RECORDS · INSPECTION READINESSPremises brought in line with the rules applicable to your occupancy — gaps closed out, records current, fire plans per IS 12407 — and the certificate file ready.
View details →From risk assessment to close-out.
The safety management methods behind every visit — applied to the systems and people you already have.
Ignition sources, fuel loads and people at risk, audited by the IS 14489 method.
Every hazard listed, rated for likelihood and severity, and given a control.
The job broken into steps, the hazard in each, and the control before work starts.
Hot work, height and confined space authorised in writing, shift by shift.
The method, controls and sign-offs every permit rests on — written for your site.
Who does what in the first five minutes — drilled until it is habit.
Alarm, detection and fixed systems tested on a planned cycle and logged — checked against IS 2189 and IS 2190.
Every finding given an owner, a target date and a documented close-out.
Checked against Indian Standards.
Inspection, testing and maintenance carried out as per the relevant IS codes of practice. Which of them apply to your premises depends on your occupancy.
Why choose OMNIX.
Six principles that define every engagement — the same on a one-off survey as on an annual contract.
OEM-neutral independence
We hold no service agreements with any equipment manufacturer. Every assessment serves machine condition and your interest — never a vendor obligation.
Navy-grade technical authority
Fifteen years maintaining rotating machinery and steam plant in the Indian Navy. The engineer who assesses your machine is the one who signs the report.
Quantified reporting
Findings reported as measured values and, where it applies, a rupee figure — steam loss per year, condition against baseline, risk in plain terms.
Local presence
Based in Visakhapatnam. Travel is included within city limits and quoted in advance for outstation sites. No fly-in cost.
Inspection-ready documentation
Gap registers, corrective actions with owners and target dates, and logs kept current through the year — ready when an inspection comes.
Hands-on in the field
Not advisory from a desk. We strip the bowl, scan the wall, tag the trap and run the drill — then document the result.
Four steps. No lock-in.
From a free walkthrough to a written report you own — with no retainer and no minimum term.
Site call
A thirty-minute walkthrough at your plant, at no charge. If we cannot add anything, we say so.
Fixed-scope job
One survey or assessment at a price agreed in writing. No retainer, no lock-in, no minimum term.
Written report
Within five working days. Measured values, what the condition is costing you, prioritised actions.
You decide
Act in-house, hand it to your OEM, or bring us back. The report is yours either way.
